The mining industry has long been a symbol of resilience and progress, as it fuels the world’s infrastructure and economy. Yet, the challenges it faces are evolving with time. In the era of sustainability, efficiency and adaptability, the mining sector is increasingly turning to innovative technologies to stay competitive and address its unique demands. One such technology that is making significant inroads in the mining industry is Additive Manufacturing, commonly known as 3D printing or Industrial Manufacturing, which creates three-dimensional objects by layering or adding material one thin cross-section at a time.
The supply chain can be one of the biggest headaches for manufacturing parts. Instead of relying on supply chains with the fear of disruption and dealing with severe consequences, Additive Manufacturing reduces the reliance on complex and lengthy global supply chains with its ability to print on demand, offering unparalleled flexibility. This means that rapid prototyping and producing end-use products with reduced times and costs is no longer a dream.
Mining operations require a diverse range of equipment, each with unique demands. From heavy-duty machinery to intricate components, the ability to customise and produce complex parts is a game-changer. Additive Manufacturing allows mining companies to create components that precisely fit their requirements, a constant improvement on existing parts, resulting in companies having spare parts on demand.
One of the benefits of Additive Manufacturing in the mining industry is the ability to produce lightweight parts while maintaining their strength, leading to fuel savings and increased equipment efficiency. Markforged is known for its innovative metal and composite materials as well as industrial-grade reliability that offers impressive strength-to-weight ratios.
Beyond design freedom, customisation, rapid prototyping and reduced lead times, there are multiple benefits to applying Additive Manufacturing in the mining industry:
· Save time and money with DfAM
· Ready for Mine Site Development
· Beneficial to the Environment as components produced in the process are energy-efficient
· Reduce Assembly Time (redesigning 3 parts into 1part)
· Digital Spare Part Inventory
· Localised and on-demand manufacturing
· Deployment ready 3D Printing
· Spares Manufactured in hours
· Custom Parts
· Driving down the cost of drones
To illustrate how Additive Manufacturing can elevate the mining industry, here are some examples of applications in the mining industry:
· Prototype (test-lift)
· Replacement of end-use parts (functionalstrength)
· Jig, fixtures, & tooling
· Semi-structural components (brackets, clips,hinges)
· Enclosures & housings – heavy-duty,electrical
· Battery packs
· Rugged enclosures
· Mine site weather stations
Let’s explore a real-world case study from one of our clients, Wallis Drilling.
The above example highlights the reduced lead times and costs, just one of the many potentials that Additive Manufacturing can unlock in the mining industry.
So why Additive Manufacturing for Mining? The mining industry is undergoing a remarkable transformation through the integration of Additive Manufacturing. The benefits of 3D printing are not merely theoretical; they are tangible, addressing the industry’s most pressing needs and challenges.
In this dynamic landscape, Core Additive’s commitment to providing innovative solutions through Markforged technology that ranges from advanced materials to reliable industrial-grade printing ensures that mining operations have a dedicated partner in their pursuit of success.
As we look to the future, it is evident that the union of Mining and Additive Manufacturing will continue to redefine the industry’s landscape. This partnership doesn’t only enhance cost savings and operational efficiency but also equips the mining sector to tackle the challenges of today and leads the way in shaping a more sustainable, innovative, and resilient future.
If you would like to chat with someone about Markforged technology, contact us at sales@coreadditive.au or submit a form and someone from the team will reach out to you.
